Product Description - Folded Fin Heat Sink
Kaixin utilizes advanced brazing technology to manufacture custom folded fin heat sink liquid cooling plates. The core folded fin structure significantly increases the heat dissipation surface area, delivering exceptional thermal performance for electric vehicle batteries, inverters, power modules, and energy storage systems. With over 18 years of expertise in aluminum extrusion and heat sink manufacturing, Kaixin provides custom sizing and high-precision CNC machining services, ensuring each product meets the highest standards in performance, reliability, and manufacturability.
| Products name | Folded Fin Heat Sink |
| Products material | Aluminum 6060/6063/7005 etc. |
| Surface treatment | Silver anodize or as required |
| Size | Customized size |
| Manufacturer label | OEM available |
display of Custom Folded Fin Heat Sink
From fin forming to CNC machining, we deliver consistent quality for every project.



Folded Fin Heat Sink for Power Electronics
The Folded Fin Liquid Cooling Heat Sink is a high-performance thermal management component specifically engineered for high-power electronic devices such as IGBT modules, battery cells, and traction converters. It is constructed by vacuum brazing, a precision-machined Water-cooled plate with high-density folded fins into a single integrated unit. This folded fin structure significantly increases the internal heat exchange area within a compact space, enabling efficient convective heat transfer as the coolant (e.g., water-glycol solution or fluorinated fluid) flows rapidly through the fins, effectively dissipating heat generated by core components.
Custom Folded Fin Heat Sink OEM Services
High-Performance Heat Dissipation Capability
We can manufacture high-density folded fins combined with Water-cooled plate structures, delivering 40%+ more heat transfer area compared with conventional straight-fin designs.
As a folded fin heat sink for 100 kW power modules, this structure provides strong support for high heat-flux requirements under proper cooling conditions.
01
Compact and Lightweight Structural Design
Using 6061 / 6063 aluminum, we produce high-strength and lightweight folded fin heat sinks.
The folded-fin design significantly reduces overall part size while improving specific power density, making it ideal for space-constrained applications such as EVs, energy storage systems, and rail transit equipment.
02
Reliable Vacuum Brazing Capability
We provide vacuum brazing for multi-layer structures including folded fins, chambers, and cover plates.
Combined with leak-tightness testing and visual inspections, our process ensures stable, reliable, and durable cold plate performance.
03
Fully Customized Manufacturing
Based on your drawings, we offer complete customization of fin density, channel layout, interface configurations, and surface treatments (such as anodizing or nickel plating). This allows precise adaptation to different application scenarios and thermal design requirements.
04
Your Benefits When Choosing Kaixin
Choosing Kaixin means gaining full support from design collaboration to manufacturing and final delivery. With robust quality management, mature production capabilities, and a flexible project response system, we help you accelerate project progress, reduce communication costs, and ensure your thermal solutions are implemented reliably and efficiently.

International Certifications, Reliable Quality
Kaixin holds globally recognized certifications including ISO 9001, ISO 14001, and IATF 16949. Our strict quality management system ensures every folded plate heat sink meets precise standards and industry requirements.
Extensive Experience, Deep Industry Insight
With over 18 years of experience serving the new energy vehicle, power electronics, rail transit, 5G base station, and LED lighting industries, Kaixin has a profound understanding of diverse sector needs, allowing us to provide the most suitable thermal management solutions.


End-to-End Service, One-Stop Delivery
From mold design, extrusion, CNC machining, vacuum brazing, surface treatment, and quality inspection to packaging and shipment, Kaixin provides a fully integrated service. This reduces communication costs and ensures fast, efficient, and smooth delivery of your products.
Multiple Quality Control Measures, Stable Delivery
Our rigorous quality management system covers raw material inspection, first-article inspection, process & on-site QC Inspection, 100% inspection before packing, and shipping inspection before delivery, ensuring each product is flawless and safely delivered.


Professional Engineering Team, Full Support
Kaixin's engineering team maintains close communication throughout your project. From prototype design to mass production, we provide rapid samples, flexible production scheduling, and timely updates, ensuring your project progresses smoothly and efficiently.
Sustainability & Environmental Commitment
Kaixin adheres to sustainable development principles, using recyclable aluminum and environmentally friendly processes, delivering high-performance heat sink solutions while protecting the planet.


Now Customize Your Folded Fin Heat Sink With Kaixin Aluminum
Don't wait - contact Kaixin Enterprise Ltd today and upgrade your thermal management system with our proven manufacturing capabilities.
We provide reliable, precisely engineered solutions that help you optimize performance and maintain consistent quality.
Start improving your power electronics cooling efficiency with Kaixin's support now!
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